GM Vehicle Error Code P1516: How to Fix It

Medium 1-2 hours High Severity Verified June 2026
Error Code
P1516
Brand
GM
Product Type
automotive
Severity
High
DIY Difficulty
Medium
Estimated Fix Time
1-2 hours
GM error code P1516 indicates a problem with the Throttle Actuator Control (TAC) system, specifically that the throttle position sensor readings don't match the commanded throttle position. This can cause reduced engine power, rough idling, or the vehicle entering 'limp mode' to prevent engine damage.
Ad

Tools You'll Need

How to Fix Error Code P1516

  1. Safety First - Prepare Vehicle

    Never work on the throttle body with the engine running or hot. Always disconnect the battery before working on electrical components.
  2. Scan for Additional Codes

  3. Inspect Throttle Body Connections

  4. Check Throttle Body for Carbon Buildup

    Do not use force to move the throttle plate as this can damage the electronic actuator motor. Never use carburetor cleaner on electronic throttle bodies.
  5. Test Throttle Position Sensor Voltage

  6. Perform Throttle Relearn Procedure

  7. Test Drive and Verify Repair

    If symptoms persist during test drive, safely return to your workspace and proceed to professional diagnosis.

Parts You May Need

Throttle body cleaner
Check Price on Amazon
Throttle body assembly
Check Price on Amazon
Wiring harness repair kit
Check Price on Amazon
Throttle body cleaner
Check Price on Amazon
Throttle body assembly
Check Price on Amazon
Wiring harness repair kit
Check Price on Amazon
Throttle body cleaner
Check Price on Amazon
Throttle body assembly
Check Price on Amazon
Wiring harness repair kit
Check Price on Amazon
Throttle body cleaner
Check Price on Amazon
Throttle body assembly
Check Price on Amazon
Wiring harness repair kit
Check Price on Amazon
Throttle body cleaner
Check Price on Amazon
Throttle body assembly
Check Price on Amazon
Wiring harness repair kit
Check Price on Amazon
Throttle body cleaner
Check Price on Amazon
Throttle body assembly
Check Price on Amazon
Wiring harness repair kit
Check Price on Amazon
Ad

When to Call a Professional

Call a professional mechanic if the throttle body cleaning and relearn procedure don't resolve the issue, if you find damaged wiring that requires extensive repair, or if the code returns after following all steps. Internal throttle body motor failure or PCM issues require professional diagnosis and specialized equipment.

Frequently Asked Questions

Can I drive with GM code P1516?
You should avoid driving with P1516 as it can cause sudden loss of power or put the vehicle in limp mode. If you must drive, keep speeds low and avoid highway driving until the issue is resolved.
How much does it cost to fix P1516 on a GM vehicle?
Repair costs vary depending on the cause. Throttle body cleaning costs $100-200 at a shop. If the throttle body needs replacement, expect $300-800 including parts and labor. Wiring repairs typically cost $150-400.
What causes GM P1516 error code?
Common causes include carbon buildup in the throttle body, faulty throttle position sensors, damaged wiring, loose connections, or internal throttle body actuator motor failure.
Will P1516 cause my GM vehicle to fail emissions?
Yes, P1516 will likely cause your vehicle to fail an emissions test as it's an active diagnostic trouble code related to the engine management system.
How do I reset the throttle position sensor on a GM vehicle?
Most GM vehicles require a specific throttle relearn procedure using a professional scanner. Basic steps include clearing codes, starting the engine, letting it idle for 2-3 minutes, then turning it off and restarting after 10 seconds.