Takagi Water Heater Error Code 16: How to Fix It

Medium 30-90 minutes Medium Severity Verified June 2026
Error Code
16
Brand
Takagi
Product Type
water_heater
Severity
Medium
DIY Difficulty
Medium
Estimated Fix Time
30-90 minutes
Takagi error code 16 indicates that your tankless water heater's flue thermistor has detected an abnormal reading — either the sensor has failed, the connections are loose, or the flue is overheating due to a blockage or ventilation problem. This is a medium-severity fault that will typically shut down the unit to prevent overheating damage. Addressing it promptly protects the heat exchanger and ensures safe operation.
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Tools You'll Need

How to Fix Error Code 16

  1. Power Cycle the Water Heater

    Do not repeatedly power cycle the unit if the error keeps returning — this can mask a real problem and risk heat exchanger damage.
  2. Inspect the Venting and Flue for Blockages

    Never operate a tankless water heater with a blocked or disconnected flue — doing so creates a carbon monoxide hazard. If in doubt, shut the unit off until the vent is confirmed clear.
  3. Check for Adequate Combustion Air Supply

  4. Locate and Visually Inspect the Flue Thermistor

    Always shut off both power and gas before opening the unit. Allow the heat exchanger to cool for at least 20 minutes after the last firing before reaching inside.
  5. Inspect the Flue Thermistor Wiring and Connector

    Confirm power is off before probing any wiring. Do not bend or pull wires forcefully.
  6. Replace the Flue Thermistor if Faulty

    Use only a thermistor specified for your Takagi model. Installing an incorrect sensor can result in inaccurate temperature readings and unsafe operation.
  7. Check for Scale Buildup on the Heat Exchanger

    Shut off and isolate the water heater from the household water supply before descaling. Follow the descaling solution manufacturer's safety precautions.

Parts You May Need

Flue thermistor (exhaust temperature sensor)
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Thermistor wiring harness
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Descaling pump kit
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Inline water softener or scale inhibitor filter
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Flue thermistor (exhaust temperature sensor)
Check Price on Amazon
Thermistor wiring harness
Check Price on Amazon
Descaling pump kit
Check Price on Amazon
Inline water softener or scale inhibitor filter
Check Price on Amazon
Flue thermistor (exhaust temperature sensor)
Check Price on Amazon
Thermistor wiring harness
Check Price on Amazon
Descaling pump kit
Check Price on Amazon
Inline water softener or scale inhibitor filter
Check Price on Amazon
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When to Call a Professional

Call a licensed plumber or Takagi-certified technician if: (1) the error 16 returns immediately after replacing the flue thermistor, suggesting a deeper control board fault; (2) you find any disconnected, damaged, or improperly routed flue venting, as this is a carbon monoxide safety hazard requiring professional re-installation; (3) you are not comfortable working with gas appliances or testing electrical components; (4) the heat exchanger shows signs of cracking, corrosion, or persistent overheating after descaling; or (5) the unit is still under warranty, since DIY internal repairs may void coverage.

Frequently Asked Questions

What does error code 16 mean on a Takagi tankless water heater?
Error code 16 on a Takagi tankless water heater means the flue thermistor has detected an abnormal temperature reading. This sensor monitors the temperature of the exhaust gases leaving the heat exchanger. The unit shuts down to protect itself when this reading falls outside the expected range, which can be caused by a blocked flue, insufficient ventilation, a faulty thermistor, or heavy scale buildup inside the heat exchanger.
Can I reset error code 16 on my Takagi without fixing the underlying cause?
You can clear error code 16 temporarily by power cycling the unit, but if the root cause — such as a blocked vent, failing thermistor, or overheated heat exchanger — is not addressed, the error will return. Repeatedly resetting the unit without a fix risks heat exchanger damage and, in cases of vent blockage, a potential carbon monoxide hazard. Always investigate and resolve the cause before relying on a reset.
How do I test the flue thermistor on a Takagi water heater?
Shut off power and gas to the unit, then remove the front access panel. Locate the flue thermistor near the exhaust outlet and disconnect its wiring connector. Set a multimeter to the resistance (ohms) setting and probe the two thermistor terminals. At room temperature, a functioning NTC thermistor should read a value in the kilohm range as specified in your Takagi service manual. A reading of zero ohms indicates a short circuit; an infinite reading indicates an open circuit — both mean the sensor has failed and needs replacement.
How often should I descale my Takagi tankless water heater to prevent error code 16?
Takagi generally recommends descaling every 1–2 years, but homes with very hard water (above 120 mg/L or 7 grains per gallon) may need annual flushing. Scale buildup forces the heat exchanger to work harder, raising flue temperatures and increasing the chance of error 16. Installing an inline water softener or descaler ahead of the unit can significantly extend service intervals.
Is error code 16 dangerous on a Takagi water heater?
Error code 16 itself is a protective measure — the unit shuts off to prevent overheating damage, so immediate physical danger from the heater is limited when it trips. However, if the root cause is a blocked or disconnected flue vent, there is a risk of carbon monoxide buildup in your home. If you smell combustion odors or suspect a venting problem, ventilate the area, do not attempt to restart the unit, and call a licensed technician immediately.